【 Member Dynamics 】 New Quality Productivity Looking at Enterprises | The Never Loosening Screws on Heavy Industries for Great Powers
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- Time of issue:2024-05-07 17:50
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(Summary description)Shenyi Precision has settled in the Xiangqiong Advanced Manufacturing Co construction Industrial Park, becoming the only leading enterprise in the domestic fastener industry with four major capabilities: technological research and development, advanced production, comprehensive testing, and professional verification
【 Member Dynamics 】 New Quality Productivity Looking at Enterprises | The Never Loosening Screws on Heavy Industries for Great Powers
(Summary description)Shenyi Precision has settled in the Xiangqiong Advanced Manufacturing Co construction Industrial Park, becoming the only leading enterprise in the domestic fastener industry with four major capabilities: technological research and development, advanced production, comprehensive testing, and professional verification
- Categories:Cluster Trend
- Author:
- Origin:
- Time of issue:2024-05-07 17:50
- Views:0
Shenyi Precision has settled in the Xiangqiong Advanced Manufacturing Industry Park to jointly build an industrial park. It is the only leading enterprise in the domestic fastener field with four major capabilities: technology research and development, advanced production, comprehensive testing, and professional verification.
Shenyi Precision is the largest engineering machinery parts supporting enterprise in Hunan. Photo by Changsha Evening News all-media reporter Wang Zhiwei
Recently, the Shenyi Precision (Hainan) parts supporting base project was officially signed to settle in the Xiangqiong Advanced Manufacturing Co-construction Industrial Park. This project will provide a strong guarantee for inspection and testing of Hainan Free Trade Port products going overseas.
"We will introduce industry resources to establish the Hainan Construction Machinery Standard Testing and Certification Research Institute to create an industrial public service platform that integrates construction machinery' standard verification - product testing - technical consultation - second-hand equipment platform - import and export services." Project leader explain.
As the largest engineering machinery parts supporting enterprise in the province, Hunan Shenyi Precision Parts Co., Ltd. ("Shenyi Precision") has been engaged in fastening connectors for more than 30 years. Its annual turnover has reached hundreds of millions of yuan, and it has formed It has established a complete industrial chain of R&D, manufacturing, inspection, and product industrialization, and has established long-term cooperation with construction machinery giants such as Sany Heavy Industry, China Railway Construction, and Xugong Group. Its revenue in the first quarter increased by approximately 10% year-on-year.
Let construction machinery and equipment use "homemade" fasteners
In Shenyi Precision's intelligent production workshop, workers only need to use the keyboard to set relevant values and press the start button to guide the steel into the cold heading machine. The automated production line can forge the rolls of wire into high-precision pieces . Bolts, online digital sensor monitoring is implemented throughout the process to ensure product accuracy. The intelligence of the production line does not stop there. "The products produced go through the intelligent three-dimensional warehouse of the logistics center and are sorted according to orders before being sent to customers." The person in charge of the workshop said that most of these bolts can be used in cranes, shield machines, excavators, etc. Concrete pump trucks, mining trucks and other large engineering machinery.
As a national-level "little giant" enterprise specializing in specialties, Shenyi Precision is also the only leading enterprise in the field of domestic fasteners with four major capabilities: technology research and development, advanced production, comprehensive testing, and professional verification.
Data shows that construction machinery companies rely on imports for 30% of their high-end fasteners. Shenyi Precision has made breakthroughs in key core technologies through intensive research and development, allowing engineering machinery and equipment to use "in-house" fasteners, replacing imported parts for key core fasteners in key parts of engineering machinery, with a matching rate of more than 90%.
In order to solve the urgent needs of host manufacturing enterprises for high quality, short delivery time, zero inventory and customization, Shenyi Precision provides an in-depth Vendor Managed Inventory (VMI) model. This model can monitor inventory levels in real time and make replenishment decisions based on set inventory levels to ensure that customers always maintain an appropriate amount of inventory in VMI.
Shenyi Precision Embedded's technical guidance and on-site service model are highly praised by the industry. Its technical quality control capabilities and honest management are recognized by the industry. It has built large-scale logistics distribution centers and testing centers in the central and eastern regions, and its service scope covers the whole country.
Nearly a hundred R&D personnel strengthen innovation capabilities
"The importance of basic mechanical components is comparable to the importance of salt to the human body." Wang Kaibo, chairman of Shenyi Precision, said, "Although salt particles are small, they are indispensable to the human body."
Thanks to precise control of quality, whether it is the turnout bolts on the Changsha Maglev Line, the steel structure bolts and grid bolts of Huanghua International Airport T3 Terminal, or the steel structure bolts of Zhangjiajie Bailong Elevator, or the slewing support bolts of Sany's world's largest tonnage crawler crane ...all provided by Shenyi Precision.
Behind the complete range of products is Shenyi Precision's excellent R&D and innovation capabilities.Not long ago, Shenyi Precision and Xiangtan Iron and Steel Group Co., Ltd. (referred to as "Xiangtan Iron and Steel") established the Changzhutan Technology Innovation Joint R&D Center to leverage the advantages of both parties to conduct joint R&D, precise R&D , advanced R&D, and innovatively develop weather-resistant cold heading steel and D.
At present, the cold heading process of Xiangtan Steel's weathering steel has completed production verification. The key component newly developed by Shenyi - weathering cold heading rivets is the first of its kind in China, and hot riveting experiments and mechanical performance experiments are being carried out.This cooperation will solve the problem of corrosion resistance of basic mechanical parts in the atmospheric environment and enhance the company's efficiency and core competitiveness.
The innovative research and development of high-performance products cannot be separated from the support of talents. Currently, Shenyi Precision has nearly 100 R&D personnel in testing, design, R&D, manufacturing, quality control and technical services.With Shenyi Research Institute as the core technical force, it has collaborated with more than 20 domestic and foreign scientific research institutes such as Cambridge Institute of Technology and the Chinese Academy of Mechanical Sciences to carry out independent research and development of key core fasteners, successfully conquering Large-scale cold heading industrial technology and developing Multiple types of molds can be processed at one time, and the output per unit time is increased by 8 times.
"Innovation is not just from scratch, but from something to excellence. We maintain a state of continuous learning, invest in research and development in every detail, and constantly test new materials and new processes." Wang Kaibo told reporters that only in Only by never relaxing in research and development can we become "a screw that never loosens in the important equipment of a great country."
Software series intelligent production line
Technological innovation and digital transformation are not only in line with the national industrial and industry development trends, but also an urgent need for high-quality development of manufacturing companies. Wang Kaibo said that the R&D and changes in basic industries are all reflected in small places . They may not seem "high-level", but they often bear important responsibilities.
To this end, Shenyi Precision integrates equipment digitally to integrate products into one piece, realizing that one piece of equipment is a production line, creating a benchmark for a green, smart, and standard precision parts modern factory. Through model output, it can quickly improve China's key basic industries. The overall level of components.
At the same time, Shenyi Precision is conducting digital transformation and upgrading based on the market, connecting automation equipment in series through various industrial software and network technologies to improve production efficiency and management efficiency. The introduction of the software allows Shenyi Precision to record and analyze the production process of each product in detail. Together with the control and professional understanding of product details, it ensures the stability, consistency and high quality of the product, and provides Provide customers with better products and services.
In the manufacturing industry, standards are the most basic data support, a yardstick for measuring product quality and performance, and a guarantee for improving product competitiveness. After years of hard work, Shenyi Precision has achieved the transformation from athletes to coaches to referees. It has become a member of the National Standardization Committee and participated in the revision of more than 100 domestic and international standards. “We encourage employees to read a lot of domestic and foreign standards. and professional literature, judge and analyze the various product samples that have been sorted and collected, and apply the results to production practice," Wang Kaibo said. Embed standards into industrial software to ensure that every production link meets the set standards, thereby producing market-competitive products.
Currently, Shenyi Precision is working intensively to install and debug the equipment, using digital and network technologies to realize the intelligent transformation of the production line and comprehensive improvement of production capacity. It is expected to enter a relatively stable production period in the second half of the year, and production capacity will be fully improved next year. promote.
Business card
Hunan Shenyi Precision Parts Co., Ltd. is a one-stop parts integration solution provider, committed to providing comprehensive product services for engineering machinery, railway locomotives, trucks, municipal bridges, wind power, petrochemical and other industries. The service scope covers the whole country. The company is committed to becoming a popular promoter of "domestic substitution of imported key parts" and building a full industry chain service platform with independent research and development and independent manufacturing capabilities.
Corporate “new” language
New productivity is the ability to create wealth and a better future, and is a key force in promoting enterprise development. Shenyi Precision will actively introduce software technology, Internet technology, artificial intelligence technology, etc., and integrate them into the production process to improve product quality and production efficiency. We always regard green development as a top priority to ensure the sustainable development of the enterprise. From Made in China to Created in China, we will continue to explore and innovate, combine science and technology with the wisdom of the Chinese nation, and create a better future with new productivity.
——Wang Kaibo , Chairman of Hunan Shenyi Precision Parts Co., Ltd.
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